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Process Technician (Dialysate Production — RO & Mixing Systems)

Process Technician (Dialysate Production — RO & Mixing Systems)

Jobstreet MalaysiaKuala Selangor, Kuala Selangor, Malaysia
1 day ago
Job description

Process Technician (Dialysate Production — RO & Mixing Systems)

You will maintain and repair the purified water (RO / EDI / UF) system, mixing tank, and associated equipment used to produce dialysis fluid. The role covers mechanical, electrical, instrumentation, and basic automation tasks on Siemens SIMATIC PLC-based systems (TIA Portal / WinCC), plus GMP-style documentation and vendor coordination.

Overview

Responsibilities

  • Operations & maintenance : Execute daily checks, PMs, and corrective maintenance for RO skids, pre-treatment (cartridge / softener / carbon), EDI / UF, pumps, mixing tanks, agitators, valves, heat exchangers, and CIP systems.
  • Replace / clean RO membranes and filters; perform CIP / SIP and chemical sanitization (e.g., NaOH, HCl, NaOCl) safely.
  • Monitor and optimize process parameters : pressure, flow, temperature, conductivity / resistivity, pH, ORP, TOC (where applicable).
  • Automation & controls : Monitor Siemens SIMATIC PLC / SCADA (TIA Portal / WinCC); acknowledge and troubleshoot alarms; adjust setpoints within approved limits.
  • Support instrumentation calibration (pressure / flow / level / temperature / conductivity) using HART or handheld calibrators.
  • Work with integrators / OEMs on logic or HMI issues; assist in I / O checks and FAT / SAT when upgrades occur.
  • Troubleshooting : Systematically diagnose electrical (VFDs, contactors, sensors), hydraulic (cavitation, leaks, air ingress), and pneumatic faults; implement safe temporary work-arounds and permanent fixes.
  • Quality & compliance : Complete batch records, maintenance logs, and calibration sheets accurately and on time.
  • Follow GMP / ISO 13485-style practices and water standards for dialysis (e.g., ISO 23500 / AAMI) as directed by QA.
  • Adhere to LOTO, chemical handling, confined space, and other EHS procedures; maintain 5S in utility and mixing areas.
  • Coordination : Liaise with Chinese OEMs / suppliers for parts and technical support; manage spare-parts inventory and service kits.
  • Provide on-call coverage for production and respond to critical alarms after hours when needed.
  • Train operators on basic care and first-level troubleshooting.

Qualifications

  • Diploma / Certificate in Mechatronics, Electrical & Electronics, Mechanical, Chemical / Process, or related field.
  • 2–5 years’ hands-on experience in water treatment (RO / EDI / UF), pharma / food / beverage utilities, or process plant maintenance.
  • Working knowledge of Siemens SIMATIC PLCs (S7-1200 / 1500), TIA Portal , and WinCC (basic navigation / diagnostics).
  • Strong skills in pumps, piping, valves, seals, bearings, VFDs, and common process instrumentation.
  • Able to read P&IDs, electrical schematics, and equipment manuals; competent with multimeter / clamp meter and calibration tools.
  • Languages : English and Bahasa Malaysia; Mandarin is strongly preferred (to read Chinese manuals and liaise with Chinese OEMs).
  • Bonus : Exposure to GMP / ISO 13485 environments; familiarity with Malaysia Medical Device Act 737 practices; understanding of ISO 23500 / AAMI dialysis water requirements.
  • Traits we value

  • Safety-first mindset; disciplined documentation; practical problem-solving under time pressure.
  • Ownership, responsiveness (including on-call), and clear communication with production and QA.
  • Continuous improvement attitude—able to propose maintenance and reliability upgrades.
  • Able to work in utility rooms around pumps / rotating equipment, lift up to ~20 kg with proper technique, and use PPE.
  • Willing to work shifts / rotations and occasional weekends / public holidays as production demands.
  • What we offer

  • Stable role supporting critical healthcare production, skills development on Siemens automation, and a clean, safety-focused workplace.
  • Training on site-specific systems and standards; opportunities to grow into senior technician / shift lead.
  • Be careful - Don’t provide your bank or credit card details when applying for jobs. Don’t transfer any money or complete suspicious online surveys. If you see something suspicious, report this job ad.

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    Production Technician • Kuala Selangor, Kuala Selangor, Malaysia

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