Owner of the Production Flow (includes Physical layout, Autocad layout, Storage location, VSM, Spaghetti diagram, etc)
Build the master data with all necessary data and keep it up-to-date. Ensure the correctness of process data in the master data.
Process data includes Process time, set-up time, standard changeover time, machine time, operator time, etc
Define the number of operators needed based on the process data
Owner of the IE tools (e.g. MTM, capacity modeling, VSM, etc)
Define and standardize MTM (Methods-time measurement) for manufacturing processes, machine Cycle Time (CT) measurement method, machine Capacity and Headcount requirement.
As Subject Matter Expert for Ergonomic standards and requirement. Supports ergonomic improvements in cooperation with the site EHS advisor.
Participate in VSM workshop to support and coach VSM team on IE related topic.
Drive the on-going advancement in Lean Six Sigma culture together with the Lean Six Sigma team members.
Analyze and evaluate existing systems and processes, identifying value-added and non-value-added activities to optimize operation efficiency.
Conceive, design, test, and develop innovative solutions based on analysis and organizational objectives.
Evaluate and explore new layout, process flow, material flow, methods, headcount optimization in operation and support function.
Conduct training for employees on industrial engineering concept and standards.
Identify opportunities to prevent waste and inefficiency in operation and support functions
Develop and design robust manufacturing concepts to simplify / improve manufacturing processes, building pilot runs, evaluating performance, identifying issues, and make improvements
Create and maintain required documentation, including capacity and utilization studies, time and motion studies, standard work, cycle time analysis, line balancing and all others IE related
Performs other duties as assigned.
Qualifications
At least a Bachelor degree in Industrial Engineering or equivalent.
Possess at least 5 years experience in Industrial Engineering
Knowledge in Lean manufacturing concept and Lean tools, Six Sigma DMAIC methodology, MTM (Methods-time measurement), Capacity and Headcount planning
Proficiency with analytical tools, workflow time study, and process balancing
Proficiency in Ergonomic standards and requirement
Fluency in English language
Competent in Microsoft Office, IE related software (layout drawing)
Effective written and communication skill
Good execution and decision making skill
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Engineer Engineer • Seberang Perai, Penang, Malaysia
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