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Assistant Manager, Packaging Process Engineer

Carlsberg GroupShah Alam, Selangor, Malaysia

30+ days ago

Job description

Responsibilities

Responsible for improving packaging processes, supporting team development, ensuring safety and quality standards, and driving efficiency through Carlsberg Excellence practices and cross-functional collaboration.

People Management

Brings in the awareness and develops the understanding of Carlsberg Excellence across all levels of the organisation, ensures everyone knows their role within the team and contributes accordingly.

Effectively communicates changes to brewery team and all stakeholders to reduce potential risks, threats or resistance to changes.

Builds people capability throughout the organisation, utilising the community to gather momentum and grows individuals.

Collaborates with other functions and within supply chain to hold people accountable for delivering improvement.

Maintains awareness on a regular basis and improves continuously.

Recognises good work within the area.

Rigorously follows Health & Safety Environment guidelines, food safety and hygiene standards within the area.

Responsible for coordinating technological, material, way of working related change initiatives in the packaging department including training and development.

Process Management

Uses concepts of cost loss tree and root cause analysis to diagnose issues and quantify / evaluate improvement opportunities.

Identifies appropriate internal and external KPI’s to track performance for the area of responsibility.

Ensures KPIs meet the agreed definitions and are used to measure results in a timely and consistent manner.

Develops plans to take corrective action.

Initiates improvements on the workplace organisation to improve labour productivity, safety and hygiene.

Participates in developing process sheets and changeover matrices.

Defines and maintains the optimum process parameters to ensure maximum efficiency of the equipment and production in accordance with COM standards and technical specifications.

Calibrates line measuring systems and establishes process capability parameters.

Analyses root causes of process failures, loss of materials and other quality issues, and develops measures to prevent and eliminate them in production.

Understands manpower, utilities and consumables loss during start-ups and changeovers; minimises changeovers by optimising run strategy.

Understands key packaging material characteristics, specifications and tolerances.

Understands food hygiene and safety standards and their impact on machinery and material requirements.

Identifies root causes of equipment malfunctions or defects and, if necessary, participates in repair, installation, testing and adjustment of complex parts with maintenance.

Develops and supports lines team to create and update Carlsberg Excellence activity boards.

Conducts internal meetings aimed at preventing non-conformities and reducing losses.

Continuously demonstrates root cause analysis, defines countermeasures and validates their effectiveness within the team.

Ensures packaging standards related to the area comply with COM, drives SOP development and process confirmation.

Supports collaboration and integration among the Carlsberg Excellence pillars.

Performance Management

Actively supports defining Carlsberg Excellence focus areas.

Leads development of implementation approaches in alignment with site Key Performance Indicators and targets.

Supports and, in some cases, owns targets delivery of efficiency and effectiveness by introducing new ways of working.

Verifies actual savings meet expectations and deliver expected business benefits for production cost reduction.

Requirements

Master or Bachelor Degree in Engineering (Mechanical / Chemical / Electrical / Food Technologies).

At least 2-3 years of relevant experience in a production environment is advantageous.

Experience in statistics and process control tools.

Experience in Lean / Continuous Improvement programs.

Experience in Process and Organisational Design.

Experience in TPM pillars and application of methods and tools.

Expected Basic Engineering Competencies

Mechanics

Understands fits and tolerances, welding terminology, and welding technology.

Reads and understands production drawings.

Can perform tolerance chain and geometrical dimensioning analysis.

Understands strength of materials.

Hydraulics And Pneumatics

Understand pumps, valves, pipes and fittings.

Reads hydraulic circuit diagrams.

Understands compressed air terminology.

Understands pneumatic components, circuit design and troubleshooting, servo-pneumatics.

Instrumentation And Measurement

Builds process specifications and uses instrumentation to ensure process control, quality and safety standards are met.

Electrical And Automation

Understand principles of process control and apply them in standard applications, including measurement and control of process; how to select a field instrument including analogue and digital sensors and actuators.

Understand motion control principles; servo drives, encoders, distributed intelligence used in filling and packing machines and end-of-line equipment.

Understand legislation and international standards concerning machinery safety circuits and apply them in practice.

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Assistant Manager • Shah Alam, Selangor, Malaysia

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