Production Engineer (Location : Batu Kawan, Penang)

Overview

Production Engineer (Location : Batu Kawan, Penang)

Report to : Site Manager - BKIP

Responsibilities

• Manage daily activities of the production operations including workers arrangement and manufacturing efficiency improvement such as analyzing and planning workflow for floor productivity, product care management, inventory control, space management, quality assurance, logistics, shipping, and customer service to maximize efficiency and minimize overtime.
• Handle job orders until timely closure (arrangement of daily production activities, release of job order, material receival, manpower arrangement and documentation update).
• Train and monitor production employee performance, provide technical support and training as needed.
• Collaborate with other departments such as customer service, sourcing, warehouse and quality and / or supplier on matters related to production / quality fulfilment; monitor stock levels (raw material including accessories) to ensure sufficient in-house stock for production build based on JIT needs and material use according to first-in-first-out (FIFO) with proper labelling at production.
• Ensure product and process quality meets specifications and customer quality expectations by reducing variability in manufacturing process; develop standard work methods and work instructions such as assembly instructions.
• Implement production processes and procedures in compliance with ISO 9001 & ISO14001 requirements; investigate production and process issues; lead productivity improvements with project-based activities; reduce operating costs through efficient material usage; minimize production rejects (Poka Yoke where possible) and provide cost-cutting ideas.
• Maintain document control (upkeep of filing and data entry accurately) : check and ensure that physical material consumption including production rejects are updated in system accordingly.
• Identify manufacturing needs for new products in development, ensuring all product and system requirements are considered from the initial product conception to the finished result (e.g., bill-of-material (BOM), design fixtures and tooling for assembly tasks).
• Responsible for on-site and off-site projects for customer on-call packaging activities.
• Facilitate in the design of new systems and processes and provide facilities & methods to ensure the cost-effective integration of new products or for the improvement of existing ones into manufacturing operations including shop floor layout, cell designs and automation.
• Maintain a safe and healthy work environment by establishing and enforcing compliance to standards / procedures / legal regulations; ensure all workers adhere to safety rules and good housekeeping according to 5S.
• Review and identify internal / external manufacturing risks and improvement potentials, assuring actions are taken to close identified gaps.
• Organize plant start-up and shut-down schedules to ensure minimum loss of production time, respond to breakdowns, report downtime and possible trends.
• Manage the Key Performance Indicators (KPIs) and ensure preventative actions are taken to maximize success.
• Meet regularly with Site Manager to review, analyze, and develop actionable plans for productivity, security and loss prevention.
• To ensure 100% on time delivery (OTD), stock accuracy, and zero customer complaint.
• Workhours : Monday-Saturday (alternate Saturday).
• Any other tasks assigned by superior as deemed necessary from time to time.

Minimum Experience and Education

Education

Degree in Packaging Engineering, Mechanical and / or Electrical Engineering, Manufacturing Engineering, Operations, Logistics, Supply Chain Management, Industry Engineering or equivalent.

Minimum 3 years’ experience in manufacturing / operation process and production planning.

Experience

Significant work experience in a high pace manufacturing environment, preferably packaging.

Experienced with a number of systems, expert in at least one area and working knowledge of a number of other areas of specialization.

Understanding of design and production costs to include waste, downtime, scrap and re-work.

The candidate must be able to demonstrate track record in controlling and managing inventory accuracy.

Knowledge in wooden production, and hard disk / semiconductor clean room requirements production and ESD-related packaging products is an added advantage.

Languages

Bi-Lingual Capabilities Desirable (Bahasa / English / Chinese / Other).

Skills and Competences

Health and Safety and Environmental Obligations

Health and Safety

Knowledge in OSHAS, JKKP, and local legal requirements.

Practice, safeguard, and promote the Nefab Code of Conduct, mission statement, and values in terms of health and safety.

Ensure all health and safety policies, procedures, rules and regulations are adhered to including review of risk assessment for all work equipment and operations.

Ensure all accidents are documented, investigated and recommended improvements implemented.

Ensure that safety inspections are carried out, fire drills / fire alarms are correctly reported, safety inspections, risk assessments and lone working procedures are managed, and employees are aware of their responsibilities.

Ensure full and accurate health and safety training records are maintained.

Environment

Environment

Knowledge in local legal requirements.

Practice, safeguard, and promote the Nefab Code of Conduct, mission statement, and values in terms of environment obligation.

Additional Information

Basic ISO 9001, ISO 14001, ISO 13485, UN markings and OHSAS knowledge are preferable.

Benefits include Medical, Education support, Dental Education subsidy, company trip for eligible staff; Medical card for clinical, specialist and hospitalization; Medical screening and dental benefits; Annual leave and medical leaves; Education subsidies for Degree and Master degrees level for eligible employees; Company incentive trip for eligible employees; Online training for all employees; Overseas face-to-face training, product and technical training for eligible employees; Travel and transport allowances; Phone / data allowance.

#J-18808-Ljbffr