NPI Engineer

Job Responsible : -

• Lead trial production planning for new products, develop Trial Production Risk Assessment and Process Parameter Validation Matrix, ensuring pre-trial equipment, tooling, and material readiness rate ≥98%.
• Execute pilot runs per APQP (e.g., first article validation, small-batch ramp-up), monitor key metrics (e.g., CPK ≥1.33), and achieve first-pass yield (FPY) ≥90% during initial mass production.
• Identify design flaws (e.g., motor mounting hole deviations) and process bottlenecks (e.g., winding tension fluctuations) during trials; optimize parameters via DOE experiments to achieve issue closure rate ≥95%.
• Compile Trial Issue Tracking List, collaborate with R&D for design changes (e.g., BOM updates, tolerance adjustments), and ensure design freeze status meets standards before mass production.
• Coordinate with production, quality, and logistics department to establish rapid response protocols (e.g., 24-hour issue escalation channels), reducing abnormal downtime to ≤2 hours / occurrence.
• Plan material handling solutions for trials (e.g., emergency air freight for missing parts), controlling trial cycle deviations to ≤±3 days.
• Lead product transition to mass production, deliver Manufacturability Assessment Report, and drive ≥3 design optimization proposals / project (e.g., simplified assembly steps, reduced tooling complexity).
• Develop Standardized Launch Manual, including process databases (e.g., torque parameter sets) and error-proofing guidelines (e.g., polarity detection SOP), improving launch efficiency for similar products by 20%.

Requirement : -